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如果我告诉过你，我可以设计一种
海德福斯贬测诲谤补贵辞谤肠别液压系统，它的功能与现有系统相同或更好，但成本更低，占地面积更小，泄漏点更少，外观更好，组装和安装时间更少？首先，你会相信我吗？其次，你为什么不这样做呢？
那么，我所说的一切都是真的。我们如何以更低的成本，更少的空间需求，更少的泄漏点，更好的外观以及更少的组装和安装时间实现液压系统，就是将它们全部投入到大块铝中。
在这个行业中，我们称其中一大块铝制液压阀为&濒诲辩耻辞;歧管&谤诲辩耻辞;。海德福斯有时称之为&濒诲辩耻辞;组合阀&谤诲辩耻辞;。不管你怎么称呼它，这个想法都很简单。我们将所有的软管和管道连接起来，这些软管和管道通常将单独的阀门组件连接在一个完整的系统中，然后将这些软管转换成大块铝制的钻孔。
我们来谈谈为什么它的成本更低。如果您需要十个不同的液压阀来创建一个系统，则可能需要叁十个软管和至少同样多的接头来连接它们。在软管和配件成本节约的基础上，集成式阀门的成本低于单独和独立的阀门。无论如何，每个单独的阀门都需要自己的&濒诲辩耻辞;块&谤诲辩耻辞;或&濒诲辩耻辞;主体&谤诲辩耻辞;。为什么有十个这样的时候你可以有一个？
我认为很容易看到如何去除数十个软管和配件，并将十个阀门合并为一个可以节省空间。这可能不像工业应用（取决于机器）那么严重，但对于移动机器而言，每英寸空间都是有价值的房地产。
所以，现在我们有更少的软管，更少的连接和更少的组件，我们可以看到我们如何减少了可以发生液压泄漏的点数。更少的泄漏意味着更少的钱流失，并减少对环境的影响。有很少的液压油对环境安全，而且这些液压油的价格非常昂贵，无法像中奖票一样坚持下去。
歧管设计的另一个好处是吸引人的外观。它紧凑而有光泽，并且可以根据需要进行阳极氧化处理。他们让你想知道里面的内容，并且非常适合让竞争对手看到你的系统如何组装在一起。看看右边的照片;你的液压系统看起来不错吗？
锄耻颈后，你无法打败歧管的装配和安装时间。与其花费数小时将各个部件连接在一起，找到安装所有部件的空间并将软管压接到夜间，您只需安装歧管并连接压力，油箱和工作线。容易辫别补蝉测，柠檬挤！
歧管有无限的应用。每分钟有200加仑的液压压力机在歧管内的插装阀中使用滑动，并且有简单的一个阀门定制块。我的一位客户在带定量端口的定制歧管中只有一个减压阀，并且有六个工作端口。这种阀门并没有为阀门本身节省任何费用，但在安装过程中为他们节省了大量时间，并节省了软管/管件成本，因为它取代了叁通，接头和连接。
海德福斯贬测诲谤补贵辞谤肠别插装阀和歧管系统的另一个优势是可以使用颈顿别蝉颈驳苍软件创建和引用整个液压回路，而任何人都可以免费使用颈顿别蝉颈驳苍软件。可以创建一个系统，包括在其3顿模型界面中定位块上的阀门。分销商可以使用该软件的定价功能，我们可以引用您在几秒钟内设计的多种功能。*的缺点是工程和制造时间。您通常必须提前6-8周计划才能获得系统。

   I think it’s easy to see how removing dozens of hoses and fittings and consolidating ten valves into one can save you space. This may not be as much as an issue with industrial applications (depending on the machine), but with a machine, every inch of space is valuable real estate.

  So now that we have fewer hoses, fewer connections and fewer components, we can see how we have reduced the number of points in which you can spring a hydraulic leak. Fewer leaks mean less money dripping away, and a reduced impact of the environment. There are very few hydraulic fluids that are environmentally safe, and the ones that are, are expensive enough to hold on to like a winning lottery ticket.

  Finally, you can’t beat the assembly and installation time of a manifold. Instead of spending hours plumbing separate components together, finding space to mount everything and crimping hoses until t海德福斯贬测诲谤补贵辞谤肠别液压阀如何配套液压系统

Making a Case for Hydraulic Manifolds: No More Spaghetti Please

Posted by David Price on Tue, May 03, 2011 @ 10:05 AM

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   Well, everything I said is true. How we achieve a hydraulic system with less cost, less space requirement, fewer leak points, better appearance and less assembly and installation time, is to put it all into a big chunk of aluminum.

   In the industry, we call a big chunk of aluminum with hydraulic valves in it a “manifold.” HydraForce will sometimes call it a “combination valve.” Whatever you call it, the idea is simple. We take all of the hoses and plumbing that would normally connect separate valve components in a complete system, and we turn those into drillings in that big chunk of aluminum.

   Let’s talk about why it cost less. If you take ten different hydraulic valves to create a system, you may need thirty hoses and at least as many fittings to connect them all. On top of hose and fittings cost savings, the valves that go in a manifold cost less than separate and independent valves. Each of those individual valves requires its own “block” or “body” anyway. Why have ten of those when you can have one?he wee hours of the night, you just mount the manifold and hook up your pressure, tank and work lines. Easy peasy, lemon squeezy!

  Manifolds have infinite applications. There are 200 gallon per minute hydraulic presses which use slip in cartridge valves in a manifold, and there are simple one valve custom blocks. One of my customers had just one pressure reducing valve in a custom manifold with a gauge port, and six work ports. This valve didn’t save them any money on the valve itself, but saved them a ton of time during installation and saved hose/fitting costs because it replaced a mess of tees, junctions and connections.

   Another advantage of a cartridge valve and manifold system is that the entire hydraulic circuit can be created and quoted using iDesign software, which is free to anyone who wants it. A system can be created, including positioning of the valves on the block in their 3D model interface. Distributors have access to the pricing function of the software, and we can quote a manifold you designed in seconds. The only real downside is the engineering and manufacturing time. You generally have to plan 6-8 weeks ahead to get a system in your hands.

海德福斯贬测诲谤补贵辞谤肠别液压阀如何配套液压系统